Hardware Insertion Machine - Haeger

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Haeger has pioneered and manufactured hardware insertion machines and tooling systems for inserting nearly every type and size of self-clinching fastener imaginable. And the development continues. They are constantly creating new technologies for inserting all kinds of fasteners into all kinds of materials.

Haeger Hardware Insertion Machine 824 One Touch

Hardware Insertion Machine Models

Haeger 824 One Touch-3

Features of this Hardware Insertion Machine

New Servo-Driven Tool Changer (Patented) offering a 3 Second Automatic Tool Change
New Shuttle Tooling Platform providing 2 Minute Tooling Set Up for any Fastener
NEW LED Laser Part Locating Light
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A. Autofeed Tool Change System

The New OneTouch-3 offers a four station automatic tool changing system with a Servo-Driven Upper Axis which offers a 3 Second Automatic Tool change. The new shuttle tooling platform provides 2 minute tooling set up for any fastener.

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Haeger 824 Window Touch

Features of this Hardware Insertion Machine

The WindowTouch with the Turret Insertion System enables the insertion of up to four different fasteners in one handling, providing a productivity boost of 40% or more.
InsertionLogic software plus InsertionGraphics (Patent Pending) helps to virtually eliminate costly quality issues.
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B. Turret Insertion System (TIS–2)

The Turret Insertion System (TIS) enables up to four different fasteners to be inserted in one Part Handling. The NEW TIS-2 provides tool position feedback and positive locking station to ensure the operator is in the correct tool station, and the tool never moves during insertion. Tool position feedback helps eliminate missing fasteners by preventing the operator from moving to the next fastener until all the current fasteners are inserted. The positive locking feature provides 100% alignment of the insertion tools ensuring consistent alignment for AutoFeeding.

E. New Multi-Shuttle Tooling Platform for Nuts, Studs, Standoffs

The NEW Multi-Shuttle Platform provides universal quick and easy tool change-over between nuts, studs, and standoffs - enabling 2 minute total tool changes without realignment. The Multi-Shuttle platform, available on the WindowTouch exclusively, shares tooling modules with the OneTouch providing higher consistency, less training, and broader use of tooling for both machines. Change over between Manual and Automatic Tooling set up is faster and easier.

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Heager 824 Plus

Features of this Hardware Insertion Machine

8 tons (72kN) of ram force; 24 inch (610mm) throat depth.
Fully hydraulic; PLC electrical controls
Equipped with Haeger's patented Safety System.
Includes Positive Stop Cylinder and Dwell Timer
Download a brochure.

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Haeger 618 Plus | TOP

The most economical hardware insertion machine for capacity and versatility

6 tons (54kN) ram force and 18 inch (457mm) throat depth
Reliability and energy efficiency of a fully hydraulic machine
Robust hydraulics with in-tank hydraulic filter system
Variable dwell timer for use with hard materials
Adjustable ram retract position
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412 Compact bench-top/portable model | TOP

Features of this Hardware Insertion Machine

Compact bench-top model (also available with mobile cart)
4 tons (36kN) ram force and 12 inch (305mm) throat depth
Reliability, performance and energy efficiency of a fully hydraulic machine
Single phase power supply
Upgradeable to accept J-frame tooling

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Special Made to Order Hardware Insertion Machine Models

840 Plus | TOP

Robust extended throat machine for inserting fasteners into large panels

8 tons of ram force; one meter (39.4") throat depth
4-inch thick C-frame virtually eliminates deflection
Fully hydraulic; PLC electrical controls
Includes Positive Stop Cylinder and Dwell Timer as standard equipment
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High Speed 840 Window Touch | TOP

Computerized, robust, extended-throat machine for inserting fasteners into large panels

Doubles the ram speed of earlier models giving you the productivity edge with either shuttle style or bottom-feed tooling.
Fully redesigned hydraulic system offers precision force control and whisper-quiet operation.
Low energy usage; Haeger's hydraulic machines use around 40% of the energy of competing pneumatic or air-over-oil systems.
Haeger's Pentium Touchscreen PC and InsertionLogic software deliver Batch Counter, Tooling Protection System, and Dwell Timer as standard features at no extra cost. Plus an extensive fastener and tooling library for your convenience.
8 tons (63 kN) of ram force and 39.4" (1000 mm) throat depth for your largest panels.
4-inch thick C-frame virtually eliminates deflection
Shown with optional MAS-14 Autofeed system
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Haeger 2015 | TOP

A powerhouse machine for your most demanding applications

Also available in the WindowTouch configuration
Ability to insert hardware up to one inch diameter
20 tons (180kN) of ram force, 15 inch (380mm) throat depth
4 inch (102mm) Thick C-Frame virtually eliminates deflection
Fully hydraulic, PLC electrical controls
Includes Haeger's patented Safety System
Includes Positive Stop Cylinder
Variable dwell timer for use with hard materials
Adjustable ram retract positioning

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Robotic Workpiece Handling | TOP

Solutions for Customized Automation Needs

Both the WindowTouch and OneTouch models can be integrated into an automatic robotic hardware insertion cell.

Experience Increased Flexibility combined with unmatched performance, ease of use, and reliability.

Total Quality Control Benefits

No Missing Fasteners
No Fasteners in the Wrong Hole
No Fasteners Installed on the Wrong Side of the Part
No Scratches on Parts

Increase in Productivity Benefits - see an increase from 50% to 200%

Single Part Handling only
Consistent Speed with an Average of 1 Insertion every 5 Seconds

Decrease in Labor Requirements

Minimal Set Up Time - 10 to 30 minutes - with use of exclusive off-line programming software
No Operator Intervention - 4 to 10 Hours with Lot Sizes 200-500

Types of Mechanical Joining Solutions

Mechanical Joining Solutions | TOP

Spot Welding Alternatives

Sheet Metal Joining Tooling

Joining produces an instant button headed joint in ductile metals with a single ram stroke, providing a clean, and efficient alternative to spot welding. Both similar and dissimilar materials can be joined in this process.

Rivets (Semi-Tubular & Solid)

Haeger can supply a variety of automatic and manual tools for feeding and inserting a wide variety of semi-tubular and solid rivets. Rivets with a length of 1.5 times the head diameter can be fed automatically. Hole/Part alignment tools are also available for the customer.

Self-Piercing Rivets

Rivets are installed in a matter of seconds using a standard Haeger insertion machine with our exclusive riveting tools and feed system. The rivet pierces its own hole and holds the upper sheet with the rivet head while the sheet material is pressed into the short groove at the bottom of the rivet. The completed assembly is flush on both sides! Rivets are available in lengths from 2.1mm up to 7.5mm and all can be inserted with the same tooling and feeding line. A simple upper tool adjustment allows insertion of all 19 rivet lengths.

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