Brinly-Hardy was founded in 1839 and since then have fabricated parts for their own line of agriculture products, as well as, agriculture products for John Deere. Brinly-Hardy is no stranger to robotic welding, they have been using robots since the mid 90’s, however as robotic welding technology advanced, the need for updated robotics became apparent. Rob Leasor, Brinly-Hardy’s Production Manager took some time to talk with us about the advantages robotic welding provides his fabrication process. Read More »
Welding Cell Cuts Production Time In Half
Advanced Cutting Systems started in 1992 as a waterjet cutting shop primarily processing foam and fiberglass. As the business grew, so did the need for more fabrication equipment including; 5 –axis waterjets, press brakes, laser cutting, and in February of 2008, a robotic welding cell. Kevin Koenig, President of Advanced Cutting Systems took some time to answer a few questions about his latest piece of equipment, a robotic welding cell.
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OTC Daihen’s robotic welding arms are used for any CO2, MAG, MIG, TIG, and air plasma cutting application. All robots are Windows NT-based and operate on a CAN bus interface, which provides the highest degree of control and data monitoring possible.
Almega AII-B4
The AII-B4 arc welding robot represents the newest in robotic innovations. Sporting a unique design with a through-arm coaxial cable, this robot is highly versatile at welding in confined spaces or complicated fixtures. The coaxial cable of the AII-B4 also helps improve wire feeding, which helps improve overall weld quality.
- Faster Speed – 20% faster than AX model
- Through-arm coaxial cable
- Quick, easy maintenance design
- 4kg
Almega AII-B4L
The AII-B4L arc welding robot represents the newest in robotic innovations. Sporting a unique design with a through-arm coaxial cable, this robot is highly versatile at welding in confined spaces or complicated fixtures, and has a longer total reach than the AII-B4. The coaxial cable of the AII-B4L also helps improve wire feeding, which helps improve overall weld quality.
- Cable Built In – Dedicated for arc welding
- Designed for Welding – Cable management standard
- 4kg payload
Almega AII-V6
The AII-V6 is OTC DAIHEN’s newest standard arc welding robot. The AII-V6, like its predecessor AX-V6, supports most welding applications and is one of our most popular products
- Versatile – GMAW, TIG, and Plasma Cut
- Faster Speed – 40% faster than AX models
- Dedicated Design – Best fit with Daihen welding machines
- 6kg Payload
Almega AII-V6L
The AII-V6L shares many of the same features as the AII-V6 arc welding robot, and additionally features a longer arm for increased reach and is ideal for working with large fixtures. And like the other AII Series robots, the AII-V6L also features individual servo shock sensors on each AIIis to prevent damage to robot.
- Versatile – GMAW, TIG, and Plasma Cut
- Faster Speed – 40% faster than AX models
- Long Reach – 2006mm/79 inches
- 6kg Payload
Have you ever wondered what a robotic welding arm or robotic welding cell could do for your business?
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Adding a robotic welding cell to your fabrication process will produce more parts with better consistency than your current method. Look at what our welding cells offer;
6 Month Payback
The ePro cell makes owning a robotic welding cell affordable. With it’s production capabilities, in as little as 6 months you can experience full payback on your investment.
A Complete Welding Cell
No missing pieces or parts. Our ePro welding cell comes with everything you need to start welding robotically including the AX-V6 robot and a DM-350 power supply. Applications assistance is also available.
MINIMUM 2 to 1 Production
And that is being conservative. Some robot owners experience as much as 3-4 times the part output. With the added capacity you can compete for the larger jobs. Not only that, but by increasing your output you will ship parts quicker, which means you get paid quicker.
Up To 50% SAVINGS On Gas And Wire
With a robotic welding unit you will constantly use only the amount of gas and wire that is needed to weld the part. No more, no less. In most cases this can save you up to 50% of your consumables cost.
Eliminate Workman’s Compensation
By adding a robotic welder you can eliminate workmans compensation costs on the machine the robot is tending.
Want to know more? Request a weld cost analysis of your current method versus a robotic welding cell by calling 1-800-598-1444.
Robotic Welding Testimonials
Brinly Hardy uses a robotic welding cell to increase productivity and profit.
Metal Werks uses a stand alone robotic welding arm to increase productivity.
Kevin Koenig, President of Advanced Cutting Systems talks about the production advantages of a robotic welding cell.
More Robotic Welding Cells
Modern Machinery offers a variety of welding equipment including 9 different welding cells all in different sizes and configurations.
- Dual Stationary Tables
- Electric Turntables
- Dual(Two) Headstocks & Tailstocks Cells
- Three Axes Positioner Cells
- Ferris Wheel Positioner Cells
- Five Axes-Tilt & Rotate Positioner Cells
- Five Axes-Rotating HS’s Positioner Cells
- Tilt & Rotate Positioner Cells